Modular Advantage Magazine

Frequent failures, high maintenance, and operational slowdowns became a challenge that Autovol wanted to solve as quickly as possible. The solution to the problem was Caster Concepts’ ten 81 Series Kingpinless Heavy-Duty Casters, each rated to handle over 10,000 lbs.

The Midland Apartments in Buena Vista, Colorado, are a standout example of how innovative thinking and collaboration can solve housing challenges. A key to the project’s success was its use of offsite modular
construction.

FlexDecks provided a modular system, RightWay Pro, which allowed for configuration and quoting within hours. Simple step by step instructions helped
the facilities team assemble the system within a single day, while FlexDecks provided install supervision for peace of mind.

In the summer of 2024, Triumph Modular’s Construction Services team undertook one of its most ambitious projects: $306 million modular construction initiative for the Manchester Public School system in New Hampshire.

Wilmot required a modern, efficient headquarters to showcase their modular construction expertise while fostering team collaboration and innovation. The facility was designed to streamline operations, reflect the company’s commitment to sustainability, and support long-term growth under multigenerational leadership.

Modular construction was chosen as the ideal solution to provide high-quality, fast-track affordable housing for students, delivering a 3-storey, 30-module, 114-student bed building with a mass-timber main common
area for student amenities.

The buildings can accommodate up to 1,000 students during construction of permanent buildings, allowing education to proceed without interruption. The modern and fully equipped modular learning spaces ensure a smooth transition for both students and staff.

The plan was to build the project in two phases. This would enable the property to open sooner and start
accommodating guests while completing the second phase. The digital twin was designed to provide a complete factory-ready model for both phases upfront. That gave the factory everything it needed to bring each phase into production quickly. It also enabled everyone a way to plan both
phases ahead of time, and begin prepping the site in advance.

102-108 Westford was an opportunity for New England-based GreenStaxx to show how project costs could be trimmed by using a standardized, modular-ready Triple Decker design.

Geberit in-wall flush toilet systems for wall-hung toilets are the classics for modern bathroom design. citizenM has specified the Geberit systems into their bathroom walls worldwide as a basis of their bathroom design. This installation is part of the over one million times building owners have installed Geberit systems in their buildings around the globe for over the past 50 years.

The challenge was twofold. Firstly, Panel Built needed to create a spacious enclosure that could accommodate a large facility crane. This enclosure required a design that provided ample storage space and integrated seamlessly with the existing infrastructure. Secondly, the structure needed to incorporate office space that offered personnel an unimpeded, 360-degree view of the factory floor.

Maceo May is a six-story, all-electric modular construction, affordable housing development located on Treasure Island in San Francisco Bay. The climate-responsive design provides 104 homes for formerly homeless veterans and their families with a strong focus on decarbonization, resilience and wellness. The apartment building offers 1 on-site manager’s unit, and a mix of 24 studio, 47 one-bedroom and 34 two-bedroom units.

This one-of-a-kind structure required one-of-a-kind building materials and exterior cladding that could accommodate the atypical geometries, project timelines, and significant daily foot traffic. Offsite construction, in the form of Dryvit’s Outsulite prefabricated panels of continuous insulation (CI), was the key method for streamlining the façade installation and ensuring quality control for the difficult building connections.

The Norwalk project serves as a prime example of how Offsite Modular Construction, in collaboration with Architects, Consultants/Engineers, General Contractors (GC), and Mechanical, Electrical, Plumbing, and Fire Protection (MEP/FP) Subcontractors, can make projects financially feasible by closely working with the Owner/Developer under an Integrated Project Delivery (IPD) approach.

Construction firm The Boldt Company, and interdisciplinary design firm, HGA were engaged by St. John’s Hospital to deliver a 16-bed ICU patient observation wing onto the existing facility, built to over 90 percent completion offsite in Appleton, Wisc., then seamlessly transported and installed on the St. John’s campus – the first of its kind in the state of Minnesota.

OMC utilized modular construction techniques to manufacture two brand new permanent 6,400-square-foot modular buildings, each housing six classrooms. The process included innovative design features for safety, durability, environmental sustainability, integrated technology enhancements, and health-oriented construction.

In partnership with InProduction, Phoenix Modular Elevator (PME) designed, manufactured, and installed seven modular elevators for the F1 Grand Prix race in Las Vegas, Nevada. To minimize space, the design utilized machine roomless (MRL) hydraulic elevators, eliminating the need for separate machine rooms for each elevator. Instead, using the MRL design, the machine room equipment is built into the hoistway, and accessed via a small door on the side.