FlexDecks Provides Modular Egress Access to Omaha Custom Manufacturing
FlexDecks provided a modular system, RightWay Pro, which allowed for configuration and quoting within hours.
Omaha Custom Manufacturing approached FlexDecks in September 2024 to solve an egress issue at their F Street manufacturing facility. Founded in 1986 in Omaha Nebraska, they supply the pharmaceutical industry with medicine containers and rolling cabinets designed to meet unique medical and privacy regulations.
The Challenge
Omaha Custom Manufacturing faced an egress issue at their F Street facility, where the current emergency exit route was long and circuitous, posing risks during evacuations. They needed a centrally located egress path to ensure rapid evacuation in emergencies. However, the existing doors were unusable due to a 40-inch drop to the parking lot.
In addition, time was short and Omaha needed a solution without the risks of traditional construction — lack of skilled labor, limited space to work in, and uncertain working conditions and availability with active loading doors nearby.
The Solution
FlexDecks provided a modular system, RightWay Pro, which allowed for configuration and quoting within hours. Simple step by step instructions helped the facilities team assemble the system within a single day, while FlexDecks provided install supervision for peace of mind.
The assembly process was simple, and the benefits of offsite construction addressed the installation challenges. Common labor was used and rapid installation avoided disruption to the day-to-day activity.
Design & Engineering
The design and engineering phase included detailed drawings and specifications to ensure the platform and steps met all necessary requirements. Modular building benefits were realized by utilizing pre-engineered components and modular design parameters to deliver a compliant design that satisfied all relevant requirements.
Key Features of the Solution
Safety: All components are designed with safety in mind — comfort grip uPVC handrails for easy handling and stability, while FRP grating provides superior slip resistance and ADA compliant drainage to avoid rain or snow build up. Engineered out of the box to comply with ADA, IBC, and OISHA requirements, exceeding 50 lbs / liner foot at the guardrails and 100 lbs / square foot at the floor.
Durability: Military grade components provide years of performance life and virtually no maintenance. The non-penetrating design will absorb forces in the event of a collision by vehicle traffic in the parking lot, future proofing the assembly with repairs only requiring replacement components instead of scrapping the system entirely.
Aesthetics: Durable color on both handrails and grating won’t scratch off or fade, while premium powder coating was applied to the guardrails for a high quality, commercial appearance.
Conclusion
Omaha Custom Manufacturing received a premium entrance system that provided compliant access and is durable, visually appealing, and future-proof. Modular building delivered on its promises — faster, safer, smarter.
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