FlexDecks Provides Modular Egress Access to Omaha Custom Manufacturing
FlexDecks provided a modular system, RightWay Pro, which allowed for configuration and quoting within hours.
Omaha Custom Manufacturing approached FlexDecks in September 2024 to solve an egress issue at their F Street manufacturing facility. Founded in 1986 in Omaha Nebraska, they supply the pharmaceutical industry with medicine containers and rolling cabinets designed to meet unique medical and privacy regulations.
The Challenge
Omaha Custom Manufacturing faced an egress issue at their F Street facility, where the current emergency exit route was long and circuitous, posing risks during evacuations. They needed a centrally located egress path to ensure rapid evacuation in emergencies. However, the existing doors were unusable due to a 40-inch drop to the parking lot.
In addition, time was short and Omaha needed a solution without the risks of traditional construction — lack of skilled labor, limited space to work in, and uncertain working conditions and availability with active loading doors nearby.
The Solution
FlexDecks provided a modular system, RightWay Pro, which allowed for configuration and quoting within hours. Simple step by step instructions helped the facilities team assemble the system within a single day, while FlexDecks provided install supervision for peace of mind.
The assembly process was simple, and the benefits of offsite construction addressed the installation challenges. Common labor was used and rapid installation avoided disruption to the day-to-day activity.
Design & Engineering
The design and engineering phase included detailed drawings and specifications to ensure the platform and steps met all necessary requirements. Modular building benefits were realized by utilizing pre-engineered components and modular design parameters to deliver a compliant design that satisfied all relevant requirements.
Key Features of the Solution
Safety: All components are designed with safety in mind — comfort grip uPVC handrails for easy handling and stability, while FRP grating provides superior slip resistance and ADA compliant drainage to avoid rain or snow build up. Engineered out of the box to comply with ADA, IBC, and OISHA requirements, exceeding 50 lbs / liner foot at the guardrails and 100 lbs / square foot at the floor.
Durability: Military grade components provide years of performance life and virtually no maintenance. The non-penetrating design will absorb forces in the event of a collision by vehicle traffic in the parking lot, future proofing the assembly with repairs only requiring replacement components instead of scrapping the system entirely.
Aesthetics: Durable color on both handrails and grating won’t scratch off or fade, while premium powder coating was applied to the guardrails for a high quality, commercial appearance.
Conclusion
Omaha Custom Manufacturing received a premium entrance system that provided compliant access and is durable, visually appealing, and future-proof. Modular building delivered on its promises — faster, safer, smarter.
More from Modular Advantage
T.R. Arnold: The Art of Third-Party Inspections
T.R. Arnold (TRA), a third-party inspection company in Elkhart, Indiana, contracts with modular manufacturers across the US. Manufacturers register with each state to which they intend to send their modules and may be required to hire a third-party inspection company.
Creating an ‘Ecosystem for Innovation:’ 50+ Years of Modular Construction Oversight in Virginia
Virginia’s modular building program began in 1973, with the implementation of the Virginia Industrialized Building Unit and Mobile Home Safety Regulations. Now it’s leading the country in modular code adoption.
Understanding Thermal Barriers Compliance Methods & Emerging NFPA-275 Foam Plastic Technologies
New fire barrier technologies are improving total costs and margins in major areas of construction, such as commercial, government, union and prevailing wage projects. These benefits translate into other large fringe areas, such as agriculture, commercial cold storage facilities, grow houses, outbuildings, military and aviation hangars.
Financing the Future of Modular Construction: How Better Capital Strategies Can Help the Industry Scale
The future of construction will not be solved by one product, one lender, or one financing model. It will be solved by matching the right project with the right capital strategy.
Building Customized Technical Containers for Data Centers and the Energy Sector
Modern data centers must not only be highly efficient but also flexible and secure. One answer to these core challenges is modular data centers housed in containers.
Printing the Future of Modular Construction
For the modular and offsite construction industry, 3D concrete printing should not be viewed as a competing construction method. It should be understood as a potential expansion of the industrialized construction toolkit.
Quality Control for Modular Houses Manufactured in Asia
In modular construction, prevention is far cheaper than correction. A good inspection plan protects the buyer, supports the supplier, and helps the final project succeed.
Housing Without Borders: Go Global with Haskell Modular Solutions
With the capacity to service over 15 diverse markets across multiple continents, Haskell is the reliable choice for our 80% repeat client base no matter how their needs evolve. So, when a longstanding client—typically known for their large-scale, institutional buildings—engaged Haskell with a very different need—multinational
housing projects—Haskell knew exactly what approach to take.
ProSet Co-founder Shares Expertise to Help Ensure Safe and Secure Modular Connections in Colorado
ProSet co-founder Matt Mitchell created and teaches an 8-hour course, based on Colorado’s modular installation regulations.
Women in Construction – Reflections on a Journey, Then and Now
From industry veteran Laurie Robert, a retrospective for women who are thinking about entering the modular construction industry or are looking to elevate their current position into leadership.