FlexDecks Provides Modular Egress Access to Omaha Custom Manufacturing
FlexDecks provided a modular system, RightWay Pro, which allowed for configuration and quoting within hours.
Omaha Custom Manufacturing approached FlexDecks in September 2024 to solve an egress issue at their F Street manufacturing facility. Founded in 1986 in Omaha Nebraska, they supply the pharmaceutical industry with medicine containers and rolling cabinets designed to meet unique medical and privacy regulations.
The Challenge
Omaha Custom Manufacturing faced an egress issue at their F Street facility, where the current emergency exit route was long and circuitous, posing risks during evacuations. They needed a centrally located egress path to ensure rapid evacuation in emergencies. However, the existing doors were unusable due to a 40-inch drop to the parking lot.
In addition, time was short and Omaha needed a solution without the risks of traditional construction — lack of skilled labor, limited space to work in, and uncertain working conditions and availability with active loading doors nearby.
The Solution
FlexDecks provided a modular system, RightWay Pro, which allowed for configuration and quoting within hours. Simple step by step instructions helped the facilities team assemble the system within a single day, while FlexDecks provided install supervision for peace of mind.
The assembly process was simple, and the benefits of offsite construction addressed the installation challenges. Common labor was used and rapid installation avoided disruption to the day-to-day activity.
Design & Engineering
The design and engineering phase included detailed drawings and specifications to ensure the platform and steps met all necessary requirements. Modular building benefits were realized by utilizing pre-engineered components and modular design parameters to deliver a compliant design that satisfied all relevant requirements.
Key Features of the Solution
Safety: All components are designed with safety in mind — comfort grip uPVC handrails for easy handling and stability, while FRP grating provides superior slip resistance and ADA compliant drainage to avoid rain or snow build up. Engineered out of the box to comply with ADA, IBC, and OISHA requirements, exceeding 50 lbs / liner foot at the guardrails and 100 lbs / square foot at the floor.
Durability: Military grade components provide years of performance life and virtually no maintenance. The non-penetrating design will absorb forces in the event of a collision by vehicle traffic in the parking lot, future proofing the assembly with repairs only requiring replacement components instead of scrapping the system entirely.
Aesthetics: Durable color on both handrails and grating won’t scratch off or fade, while premium powder coating was applied to the guardrails for a high quality, commercial appearance.
Conclusion
Omaha Custom Manufacturing received a premium entrance system that provided compliant access and is durable, visually appealing, and future-proof. Modular building delivered on its promises — faster, safer, smarter.
More from Modular Advantage
Resia: Breaking All the Rules
Resia Manufacturing, a division of U.S.-based Resia, is now offering prefabricated bathroom and kitchen components to industry partners. Its hybrid fabrication facility produces more precise bathroom and kitchen components (modules) faster and at lower cost than traditional construction. Here’s how Resia Manufacturing does it.
How LINQ Modular Innovates to Bring Modular To The Market in the UAE and Beyond
LINQ Modular, with an office and three manufacturing facilities in Dubai, is a modular firm based in United Arab Emirates. The company is on a mission: to break open the housing and construction markets in the Gulf Cooperation Council (GCC) area with modular.
ModMax: Redefining Modular Construction with Confidence and Precision
ModMax was born out of frustration—frustration with five persistent pain points in modular construction: Permitting bottlenecks. Production delays. Rigid designs. Disconnect between “the office” and the field. Lack of transparency and communication.
LifeArk: Disaster-Resilient Housing from Recycled Plastic and 100-year-old Technology
Wee compares LifeArk’s housing units to Yeti coolers, as they are built similarly. Each component takes 15 to 20 minutes to manufacture, has an R-value of 40, and includes molded slots and chases for wiring, plumbing, fire sprinklers, and other utilities.
Building the Future of Modular Edge Infrastructure
The edge data center market is expanding rapidly, driven by the surge in AI workloads, IoT adoption, and the need for localized compute power. In these environments, sustainability, scalability, and reliability are non-negotiable. Cooling is among the most complex challenges for operators—and one of the most decisive factors in long-term success.
Accelerating Light-Gauge Steel Construction: A Semi-Automated Digital Workflow for Off-Site Projects
For construction professionals, the message is clear. By adopting semi-automation and digitalization, companies can deliver projects faster, more accurately, and more profitably, while also building stronger collaboration across teams. The approach is not about replacing people with machines, but about empowering people with better tools and processes.
Why Modular Data Centers Are Gaining Momentum
Artificial intelligence, high-performance computing, and edge applications push the limits of traditional “stick-built” data centers. They take years build, often struggle with high density workloads, and aren’t optimized for deployments near end users. Modular data center platforms are purpose-built to address these challenges, offering flexibility and scalability to adapt to evolving technologies, while opening new opportunities for the modular construction industry.
Supply Chain Innovation in Action: 5 Habits Every Modular Leader Should Practice
By applying these principles to supply chain practices — collaborative planning, strategic procurement, scenario modeling, digital tools, and transparent forecasting — construction leaders can build value chains that are not just efficient and agile, but truly innovative.
Exploring the Role of Modular Integrated Construction (MiC) in Advancing Circular City Principles – A Survey of Stakeholder Perspectives
The survey findings highlight the significant potential of Modular integrated Construction (MiC) in advancing the development of circular cities. By reducing costs, accelerating construction timelines, and minimizing waste generation, MiC offers a promising approach to sustainable urban development.
The Use of MS POLYMER™-Based Sealants and Adhesives in Modular Building
These products combine flexibility and elastic recovery with excellent adhesion to different substrates and have already shown their usefulness in traditional construction. Now it’s time for them to be put to use in the modular construction industry.