Skip to content

Hearst Elementary School Case Study

The Hearst Elementary School is a public school located in Washington, DC. It is focused on providing a rigorous curriculum integrated with exposure to the arts and prides itself on reaching a diverse audience of students. Wilmot Modular, featured in MBI member profiles, was hired to consult and provide what was originally a two-story classroom expansion project. The school district wanted the building to match nearby buildings on the campus, and fit in a steeply graded, small site. There were also budget constraints that had to be managed.

Educational-Facility---Hearst-School-1_1200x990

Wilmot worked with the District’s design team to design and furnish a one-story modular building that met all the District’s needs. The building was completed as a design-build project to save both time and money - reducing approximately 18 months from the original two-story project schedule.

The building includes six 32-person classrooms and restroom facilities. Due to the siting and construction of the building, the requirement for fire sprinklers was waived, saving the District about $100,000. Sprinklers may be required in new structures for a variety of reasons. Because of the new building’s proximity to existing structures, a 1HR fire-rated assembly was needed on the left and right elevations and a main corridor. A historic building was within close proximity to the new structure that could not be moved or modified. Its consideration was taken into account and instrumental to meet code requirements.

The modular structure is designed specifically to fit in with the rest of the campus, both in architectural style and technologically. Exterior color and
material selections aesthetically blend with surrounding buildings and interior tech ensures that the classrooms remain connected to the school’s infrastructure.

Architecture and Design

Due to site size constraints and the topography of the land, Wilmot revised the District’s plan for a two-story building to a one-story modular building,
saving the District approximately $400,000 and about 18 months of construction time. A two-story building would have required too much disturbance to the school’s operations, as well as cost significantly more. The resulting modular building was designed to match nearby buildings and fit in with the overall campus. To address the extreme slope of the site (about 12 feet of elevation change sloping down from front to back), the foundations utilized poured concrete footings and formed piers with steel reinforcement to minimize site disturbance. A traditional foundation would have cost the District significantly more in concrete and excavation costs.

Educational-Facility---Hearst-School-5_1200x800
Educational-Facility---Hearst-School-8_1200x800

The exterior design included Hardipanel siding, recessed entries, and seamless gutters and downspouts to give the building a permanent look. In addition, metal canopies and ADA ramps were included at both entry points, with a central corridor for efficient access to classrooms and facilities.

The interior finishes included site-installed Corlon flooring, vinyl gypsum wallboard, and acoustical T-grid ceilings with LED lighting. Security cameras and card readers were installed for added security, and integrated with the school’s existing systems.

Technical Innovation

The Hearst Elementary classroom building was designed with an exterior envelope that was energy efficient to meet both code and District requirements. Measures included a reflective white membrane roof and low-E tinted windows to help prevent solar heat gain and prevent glare.

The design included state-of-the-art technology, including digital communication, IT, and security/access controls. The building systems were integrated with the main school building and adjacent classrooms, including smart boards, ensuring that teachers had access to the necessary resources and technology for modern learning. The design included high-quality HEPA filtration in the restrooms, in addition to touchless sanitary items as per COVID-19/school guidelines. The lighting system is made up of high-efficiency LED fixtures with adjustable controls, conserving energy and providing natural lighting when possible.

Educational-Facility---Hearst-School-4_1200x444

Estimated Savings

  • Site and stormwater management improvements that weren’t required due to building siting - $80,000
  • Fire rated exterior walls, removing the need for a fire sprinkler system - $100,000
  • Value engineering two-story plan to one-story - $400,000 + 18 months from schedule

More from Modular Advantage

A Huge Win for the Modular Construction Industry in Massachusetts

In early February, 2024, the Massachusetts Board of Building Regulations and Standards (BBRS) released its proposed 10th Edition building codes. This draft included several amendments targeting modular construction that would have created an extremely difficult environment for the entire modular industry and could have eliminated the industry entirely in the state.

FEMA Announces Hawaii Housing Plan Using Modular Construction

Utah becomes the second state in the country, following Virginia, to fully adopt ICC/MBI standards 1200 and 1205. MBI will continue to work with leadership in Utah to implement the new program.

Supply and Demand: Solving Canada’s Housing Crisis One Relocatable Housing Unit at a Time

Not only do Moda Modular’s repurposed employee housing solutions cut the emissions related to construction down to nearly zero, but they also keep building materials that are often not biodegradable from slowly decaying in storage facilities.
It’s the classic environmental mantra of reduce, reuse, and recycle, scaled up and applied to building after building.

ICC/MBI Standards 1200 & 1205 Provide Foundation for Utah’s First-Ever State Modular Program

Utah becomes the second state in the country, following Virginia, to fully adopt ICC/MBI standards 1200 and 1205. MBI will continue to work with leadership in Utah to implement the new program.

Repetition, Communication, and Coordination: A QSR Case Study

This modular QSR project seemed like any another modular building on the surface. Inside, it was anything but. The rhythm, the desire to iterate and repeat, and the constant communication between all parties made it stand out.

Modular Architecture: Thinking Outside of the Box with Sara.Ann Logan

At a time when modular buildings were still seen as less than by many in the architecture and construction world, Sara.Ann Logan took the plunge and partnered to launch a design-build firm that designed, built, and constructed modular high-end single-family homes. But even though she could see the value of this kind of construction, it wasn’t universally accepted.

Colorado Developer ‘Attacks’ Attainable Housing Crisis

City, county, and state government bodies are reaching out to Fading West Development, a modular manufacturer and developer in Buena Vista, CO, to learn more about how they are using modular construction to solve the affordable housing crisis in Colorado. Governments are eager to learn how they’ve made modular development successful and profitable while meeting the growing need for affordable housing.

CES Group’s Stuart Cameron Will Convince You the Moon Is Achievable with Modularized MEP

While most people think of construction as a gradually layered process, MEP assemblies—such as the modular ones—tend to provide all-in-one installs, like a car factory. A modular MEP product helps developers, architects, and fellow modular manufacturers reach their goals through early integration and planning. MEP assemblies address all the unseen things like electrical, heating, and plumbing when looking at a finalized building. The very nature of MEP assemblies are crucial to any initial prospectus.

Automation: The Future for Offsite Modular Construction

Offsite modular construction lags far behind other industries in embracing and adopting automation. Some people believe it will decrease jobs. Others feel they’ve done okay without it, so why change? In reality, conventional construction methods simply cannot keep up. Cooper Lane of Brave Control Solutions points to the labor shortage and the housing crisis that’s rampant in Canada, the U.S., and globally.

Seizing the Modular Construction Opportunity

The CSA Public Policy Centre’s new report, Seizing the Modular Construction Opportunity, highlights how innovative modular methods can help to bring various building forms—from single unit housing to complex high-rises—online more quickly. Owing to efficient manufacturing practices and controlled factory environments, modular can achieve completion rates that are 25% to 50% faster than conventional construction approaches.