Skip to content

The Environmental Impact of Traditional vs. Modular Construction

As the planet's population is growing at a rate of over 1% per year, the toll on the environment has been significant. While people are talking about plastic pollution, ozone depletion, and greenhouse gas emissions, hardly everyone understands the substantial impact of traditional construction methods and benefits offered by modular construction.

According to the Environmental Protection Agency (EPA), 569 million tons of C&D debris were generated in the United States in 2017. Other resources suggest that construction is responsible for 23% of air pollution and 40% of the drinking water pollution.

Construction companies from all over the world are struggling to reduce their impact on the environment. One of the most effective methods is using modular construction.

Less Waste, More Output

One of the biggest problems that traditional construction companies face is waste. The rough estimation is that about 30% of the total weight of building materials is wasted at the construction site.

The basic concept behind modular construction (creating building modules off-site and then assembling them on-site) lowers the amount of generated waste tremendously. According to a study done by the Waste & Resources Action Program (WRAP), off-site construction can reduce waste to 1.8%.

For example, a small 25,000 square foot office building produces about 100,000 pounds of waste. If modular construction is used, the amount can be reduced to about 1,800 pounds. The difference is impressive.

Higher Potential for Recycling

Traditionally constructed buildings generate a substantial amount of waste during demolition. According to the EPA, demolition makes up more than 90% of the total construction and development debris generation.

Modular construction offers a possibility of creating relocatable buildings, thus eliminating the need for demolition when they are no longer needed. Meanwhile, permanent modular buildings have a higher potential for recycling as well. They can be reworked for future projects.

Less Noise Pollution

Since the majority of modular building construction is done offsite in controlled factory environments, noise pollution is minimal.

Excessive noise produced at construction sites isn't just annoying and frustrating, it can lead to hearing loss, blood pressure spikes, sleep problems, and extreme stress, not only for on-site workers but neighbors as well. That's why modular construction is highly beneficial for hospitals, schools, and offices.

Less Energy Waste

Since the time spent on-site with modular construction compared to conventional methods is minimized, so is the energy waste. Construction workers spend less time and energy by doing their job in an unchanged setting without any traditional construction site distractions, such as noise or weather. Accordingly, their productivity goes up considerably.

Additionally, constructing modules in a factory-like setting requires the design to be completed in advance. As a result, fewer change orders are entered during the construction process, thus saving time, money, and energy.

Since modular construction doesn't need as much space as conventional construction methods, the adjustments to the surrounding infrastructure are minimal. Accordingly, the process requires less energy.

As a bonus, it's easy to incorporate such energy-efficient options into modules as occupancy sensors for lights, energy-efficient windows, solar panels, and high-efficiency HVAC systems.

Better Construction Quality

Since modular construction is performed in a controlled factory environment, many mistakes can be avoided. One of the biggest integrity hazards in construction is moisture. Using dry materials inside the factory can prevent moisture entrapment, thus saving energy and reducing material waste.

Fewer Transportation Emissions

With heavy machinery and multiple workers going back and forth to the construction site, the transportation emissions for conventional construction are high.

Since with modular construction, the majority of work is done within a factory, the amount of on-site emissions goes down substantially.

Eco-Friendly Materials

Many modular construction companies focus on using eco-friendly building materials, lowering the environmental impact while reducing waste production. In addition, many other companies have become adept at reusing existing materials, such as freight and shipping containers, to create new buildings, further reducing material waste.

Even though the entire construction industry is trying to reduce its impact on the environment, traditional construction methods are having a tough time competing with modular construction. Its ability to cut waste, offer better construction quality, lower transportation emissions, and reduce noise pollution is virtually unbeatable.

More from Modular Advantage

Samantha Taylor: Leading the (Modular) Design of Tomorrow

“With modern technology and the way we’ve all embraced things like BIM, file sharing, and video conferencing since COVID, it’s easy to collaborate with companies in Austria, or Singapore, or anywhere else in the world.”

Greg DeLeon: Military Engineering to Modular Design

Greg DeLeon, a structural engineer at ISE Structural Engineers in Temecula, California, can tell you not only how large a beam needs to be to support a house, but also how much explosives you’ll need to take it down, thanks to his unique combination of professional and military experience.

To Remake North Minneapolis, Devean George Swaps Basketball for Buildings

He’s lived in Los Angeles, Dallas, and San Francisco (to name a few). He’s delivered championships with the Los Angeles Lakers and made career-defining moves with the Dallas Mavericks and the Golden State Warriors. No matter the wins, the championships, or even the seemingly impossible 3-pointers, Devean George has always returned to where it all started for him: Minneapolis.

Chelsi Tryon: Making the World a Better Place

For Chelsi Tryon, Director of Environmental, Social, and Governance (ESG) for WillScot Mobile Mini, nothing is more enjoyable than increasing the
company’s sustainability efforts while simultaneously doing her bit to save the environment.

Joshua Hart: Pushing Boundaries

Joshua Hart, P.E., vice president at Modular
Solutions, can sum up his job responsibilities in one sentence: “I do whatever needs to be done.” Hart thrives on the variety and the opportunity to be involved in every aspect of the company. And it shows! You might say Hart has come full circle.

Jamie Metzger: From Construction to Apparel and Back Again

Growing up in a blue-collar city like Edmonton, Alberta, Canada, it’s no surprise that Jamie Metzger spent some time working labor jobs on construction sites. It’s one of the most common summer jobs in the city. But that’s probably the last predictable thing about this particular story.

Victor Masso: Expanding Modular in Puerto Rico

Victor Masso joined 2 Go Storage, a company started by his grandfather and father, in 2018 to develop a modular building division in the wake of the devastation caused by Hurricane Maria in 2017. Prior to joining the company, he had worked in the industry for about four years focusing on pharmaceutical, commercial, and government projects.

Eliyah Ryals: Finding the Perfect Fit

It’s not common for people to find their perfect career fit straight out of college. It’s even less common to find it in the town you grew up in. But that’s exactly what happened when Eliyah Ryals was told about vacancies at Panel Built and made the decision to apply.

Through It All, It’s Still About the Workers

By February 2024, the number of available, unfilled construction job openings had reached an all-time high. At some point, interest rates will fall, creating another surge in demand for such workers. In short, solving the nation’s skilled worker shortage issue has never been more important.

Navigating Insurance Challenges in the Modular Construction Industry

Utilizing practical written minimum insurance and indemnity requirements, along with monitoring certificates of insurance by someone who has COI training will not yield a perfect risk transfer strategy, but the exposure will be managed much better than it likely is currently.